LAYERING & CUTTING
  • Lay lengths are calculated based upon panel sizes and ratio
  • Fabric is layered depending on quantity
  • Cutting is done using precision cutters each bundle making into an individual batch
  • For Complex designs we use in-house CAD Software in order to follow a strict policy of zero wastage & perfect quality.

Production Process

PRINTING
  • We have In-house printing and by using Azo free and Oeko-tex certified colours; we don’t just assure quality but take care of environment as well.
  • With our inhouse Screen making we allow fast sampling and quick turnaround time.
  • With the various printing machines we are able to print on the smallest of pouches to the largest shopping bags. We offer the following version of Screen Print :
    • Logo Placement
    • Edge to Edge
    • CMYK
    • Glitter
    • HD
    • Rubber
    • Gel Finish
  • Apart from Screen Printing we also offer:
    • Heat Transfer Stickers
    • Digital
    • Full Fabric Printing
    • Embroidery

Production Process

STITCHING
  • Cut panels are sewn together by a team of skilled manpower under the supervision of line managers followed by department managers
  • The cut panels to be stitched undergo a series of actions with the help of the following machines:
    • Single Needle Lock
    • Five Thread Overlock
    • Bar tacking
  • All our inhouse machines are imported Japanese machines of the highest quality.

Production Process

CHECKING
  • Quality Checking is conducted either by the customers nominated inspection agency or by Greenobag own QC team prior to container loading.
  • Checking is started with a manual process where each bag is individually checked by Quality Checkers and defective bags are rejected or re-worked upon if possible.
  • Followed by which strength and durability tests are done. The bags are also kept in a dehumidification room to remove any smell or mould.
  • Finally, the bags are ironed and are passed through metal detection machines before being packed in cartons.

Production Process

PACKING
  • To ensure protection from any damages, we at Greenobag ensure each product is packed in a durable, airtight and watertight way ensuring highest quality standards.
  • Our standard packaging norms include corrugated sheets and boxes along with LDPE laminated lining sheets & silica gel. However we also provide bespoke packaging solutions as per the customers demand.
  • Weight and drop test is done for the cartons to ensure quality standards before the goods are loaded in the container.

Production Process

GreenOBag works with complete dedication to provide best quality reusable and eco-friendly bags to the customers not once but always!